Flat Yarn Making Machine

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Flat Yarn Making Machine Instruction:
  • The extrusion machine is designed for producing PP/HDPE flat yarn. Maximum PP melting output.
        Capacity is 100-150&200-300 kg. hr, and the unit is equipped with a tube filter and rotary blade
        slitting system. The machine has less down time and prevents production loss. The pressure
        rollersof the take-off unit are pneumatically controlled, and have synchronized control electronic
        system. European screw, gearbox, static mixer, auto screen filter changer and human machinery
        interface fibrillator are available to meet special requirements.

  • Flat Yarn Making Machine


    Flat Yarn Making Machine
    Features
    Tensile strength 4. 5kg-5kg per 1. 000 Denier
    Special request 6. 5kg per 1. 000 Denier
    Flat yarn denier 700-1. 500 Denier
    Special request 1. 000-6. 000 Denier
    Stretching Ratio 3-9 Times
    Quenching system water bath or chill roll


    Model JKFY100/128HS JKFY120/168HS JKFY125/192HS JKFY130/216HS
    Extruder Screw diameter 100m 120m 125m 130m
    Screw rptation 20-100 rpm
    L/D ratio 32/1
    Driving motor 100HP 125HP 150HP 175HP
    Control system Synchronal control with inverter
    Auto thermo-control 8 zones 9 zones 10 zones
    Heating capacity 46 kw 58 kw 62 kw 68 kw
    Cooling blower system 1/8HP X 4 PCs 1/6HP X 5 PCs 1/6HP X 6 PCS
    Extrusion output
    (1000 Denier)
    200 kg/hr 300 kg/hr 350 kg/hr 400 kg/hr
    Vacuum auto-loader Canveying cap. 350 kg/hr,
    Height:5 M, motor:1 HP
    Canveying cap. 450 kg/hr,
    Height:5.5 M, motor:2 HP
    Hopper dryer Cap. 50 kg, heating power:3.9KW,
    Blowing power:200W
    Including 7 pieces magnetic bar
    Cap. 100 kg, heating power:6 KW,
    Blowing power:200W
    Including 7 pieces magnetic bar
    Filter style Auto screen change system
    T-Die Die width 800 mm 1020 mm 1160 mm 1300 mm
    Film width 700 mm 920 mm 1060 mm 1200mm
    Die gap 0.8-1.0 mm
    Auto thermo-control 3 zones 5 zones
    Heating capucity 12 KW 16 KW 20 KW 24 KW
    Quench Unit Suction blower 3 HP 5 HP 7.5 HP
    Driving motor + reducer 2HP 3HP
    Control system Synchronal control with inverter
    Cooling tower capucity 25 ton 30 ton 40 ton 50 ton
    Water Chiller Model KT-750 KT-1000 KT-1500
    Compressor Horsepower 7.5 HP 10 HP 15 HP
    Refrigerating energy 23362 Keal/H 31500 Keal/H 46623 Keal/H
    Refrigerating cap. 92700 BTU/H 125000 BTU/H 185000 BTU/H
    Water pump 2 HP 3 HP 5 HP
    Slitting Unit Slitting knife 5-way razor blades
    Number of slitting unit 6 mm thickness X 1 set + 7 mm thickness X 1 set
    Moving of slitting 25 mm removable (L<->R)
    Take-up Unit Quantity of roller 5 PCs
    Driving motor 3 HP 5 HP 7.5 HP
    Control system Synchronal control with inverter
    Line speed 10-55 M/min
    Waste yarn collector 3 HP 5 HP 7.5 HP
    Reclaiming System Crusher Motor 1 HP
    Conveying blower 2 HP
    Chips driving motor 1/2 HP
    Stretching Oven Stretching method Single layer style hot air circulation
    Blower 3 HP X 1set 5 HP X 1set 3 HP X 2set s
    Heating capacity 36 KW 45 KW 50 KW 58 KW
    Stretching &
    Annealing Roller
    Quantity of stretching roller 5 PCs
    Driving motor 7.5 HP 10 HP 15 HP
    Quantity of annealing roller 2 PCs with chill water circulation
    Driving motor 3 HP 5 HP 7.5 HP
    Line speed Producing speed 50-300 M/min Max. 350 M/min
    Control system Synchronal control with inverter
    Waste yarn collector 3 HP 5 HP 7.5 HP high speed blower
    Static elimination device 1 set
    Take-up Winder Tension control Magnetic disk style
    Quantity of spindles 128 PCs 168 PCs 192 PCs 216 PCs
    Driving motor 1/4 HP high speed motor
    Winding speed FW-300 type 50-300 M/min Max.350 M/min
    Length of traverse 200 mm
    Bobbin size 35 mm (ID) X 40mm (OD) X 220 mm (L)
    Control Panel   Concentration style or Modularized style
    Pneumatic Air Compressor 7.5 HP 10 HP w / auto pressure switch for pueumatic operating
    & air gun using
    Installation Total power required 230 KW 295 KW 340 KW 390 KW
    Power consumption 160 KW 205 KW 238 KW 273 KW
    Machine weight (ton) 23 ton 27 ton 31 ton 36 ton
    Floor space (L X W X H) 30 X 5 X 3 M 34 X 5.3 X 3.2 M 36 X 5.5 X 3.5 M 38 X 5.6 X 3.5 M